Tag: mes applications

23 Feb 2017
Diames business process management

How MES Applications Can Benefit Your Production

Making the decision to install the right MES applications can greatly impact your business’s production line. Not only will production run more efficiently as a whole, but production managers can make better business decisions by utilizing MES. The technology in MES applications creates transparent processes at any stage of production, meaning operators can react immediately if an issue arises. Without this technology, workflow will not be as efficient, which can cost time and money. Here are some key ways MES can impact your production business process positively.

1. Improves Cost Optimization

Using human resources on the shop floor can cost a significant amount of money, and the same volume of facts and figures can’t be produced. Without using MES applications, it is virtually impossible to have a proactive production management approach.

Cost optimization can happen at any stage of the production process. When analyzing your business process management, you have to look at everything from the planning stage to the delivery stage and anywhere in between. Manufacturing execution systems can make each one of those stages more efficient, thus reducing costs and driving profits.

2. Reduces Downtime and Waste

Errors on the production line will occur, regardless of what systems are in place. However, with MES applications, the time elapsed between the error being noticed and being corrected is significantly lower. This results in much less waste and could prevent shutdowns.

Your business process management planning likely takes waste into consideration. Raw materials alone can account for a significant amount of the cost of the product, so reducing waste can give a big boost to a company’s bottom line and create happier consumers as well.

3. Creates Overall Synchronization of Processes

When data is collected from every stage of the supply chain, it leads to processes running like a well-oiled machine. MES applications can tie in any and all stages of your production to create a more efficient and effective business. Plus, production managers can make better decisions about any maintenance repairs or other business decisions based on the real-time data provided by MES. It’s the synchronization of the company’s processes that makes it more powerful and profitable.

If you are one of the few companies without MES applications, you need to at least consider the benefits you’re missing out on. For more specific ways on how manufacturing execution systems can be incorporated into your business, be sure to contact us.

21 Feb 2017
Diames manufacturing operations management

Leveraging Manufacturing Operations with Automation

Some companies still operate under the assumption that automating a single machine on the production line will create higher productivity and better ROI. However, large companies ultimately don’t benefit at all if they have multiple machines at the plant, but only choose to automate one of them. When it comes to manufacturing operations management today, automating the entire system and processes is critical to having better productivity and efficiency. The good news is there are applications available to improve the entire complex immediately, without changing the existing infrastructure.

Automated Solutions Lower Costs

Automating your existing infrastructure by incorporating MES applications can provide an immediate impact to costs. Simply put, having a reliable automation system will reduce errors on the production line. With the help of MES applications, the root of a potential problem can be identified and corrected immediately. A human worker would still likely be able to identify an issue, but it would take longer to diagnose and pinpoint the issue’s origin.

In manufacturing, time is money. The longer it takes to produce something, the more money is lost. If there is any sort of downtime, money is going down the drain every minute. Automating the entire production process will eliminate downtime and keep everything running efficiently, which will lower the overall production cost and increase profits.

Improves Productivity

One of the challenges of manufacturing planning is trying to anticipate the unexpected. Machines could be damaged and have to be shut down for a certain amount of time, or there could be a variety of other issues influencing planning and inventory. When you incorporate MES applications into your processes, productivity and efficiency will increase to the point where managers can make better business decisions. There are still no guarantees, but the increased productivity with fewer errors makes it easier to plan.

MES Creates Efficient Workflow

The best thing about MES applications is companies don’t have to alter their infrastructure to incorporate them. A business can immediately become more efficient in their processes and manufacturing by incorporating manufacturing execution systems. From the planning stage all the way to packaging the products for shipment, MES can make companies more efficient every step of the way.

Companies always look for ways to become more efficient. Automating your machines can help you leverage manufacturing operations and put your company ahead of the game. Be sure to contact us to learn more about how automation can improve your business immediately.

16 Feb 2017
Diames cloud based MES

How the Cloud Impacts Manufacturing

When manufacturing companies use the cloud extensively, they are able to focus more on their own core business rather than worry about other IT related items. Not all companies today use a cloud based MES, but those that do have typically saved some money in both the short-term and long-term. They can essentially use cloud service based IT tools and applications on a rental basis, so the costs and time spent using these resources remain low. Here are some other ways the cloud impacts manufacturing in a positive way.

Keeps IT Processes Current

Most companies are able to trim back their in-house IT staff when they implement cloud based manufacturing execution systems. The service providers will handle all the necessary software updates and automatically backup your systems without the need of a full IT team. In the event of a shutdown at the manufacturing facility, data is stored offsite, so you’ll never have to worry about lost information.

Advanced Inventory Management

There’s nothing worse than having a large amount of orders, but not enough inventory to fill those orders. This can happen occasionally, but not with cloud based MES applications. The cloud service will work behind the scenes with your suppliers or partners to ensure the amount of inventory meets the volume of orders. Some managers are hesitant to use a data-sharing program like this, but there are still security measures in place to guarantee confidentiality.

Provides Better Client Support

Customers have the ability to check the status of orders when you implement a cloud based MES. Not only will this give the customer real-time access to their order, but it will prevent manufacturers from having to take the time away from the production floor to answer status questions. Or if you’d prefer to have an actual person answer phone calls, you can have a remote team dedicated to doing so by granting them access to the information from the cloud.

More Accurate Forecasting

The only way to make better business decisions is to have accurate forecasting. With cloud based manufacturing execution systems, you’ll have access to real-time information, statistics and projections, so forecasting accuracy can improve. When you have the ability to look at both past results and accurate projections, you can make easier business decisions without as much risk.

To learn more about cloud based MES systems and how they could be implemented into your manufacturing company, feel free to contact us at any time.

14 Feb 2017
Diames manufacturing execution systems

Improving New Product Introduction with Manufacturing Execution Systems

Anyone in the manufacturing business knows the challenges of New Product Introduction. Translating a market need into a product ready to sell can be a challenge at many different levels. With the help of MES solutions, the manufacturing process of these new products can be closely monitored so no details are missed.

This also goes for calculating more accurate costs and identifying any process that may need to be reevaluated and tweaked for better efficiency. Here are some of the ways manufacturing execution systems can boost the effectiveness of a newly introduced product.

Streamlined Process

Getting a new product right the first time is the best way to succeed with a newly introduced product. The best way to do that is to be on the same page with the design, engineering and production teams. The best thing about MES applications is manufacturers can go through the entire process of making a new product without losing any time along the way. Not only will this create a high quality product the first time, but the costs will also be lower, meaning more profit.

Decreased Challenges, Increased Accuracy

Any time a new product gets developed, there will be challenges along the way. With manufacturing execution systems in place, those challenges decrease because of the data available for use in improving the entire process. The fewer challenges standing in the way before the newly introduced product hits the market, the better accuracy you’ll experience.

Reduced Latency Issues

Latency is one of the most frustrating things about manufacturing. When every level of a new product introduction is on the same page with each other, latency will be reduced drastically. MES applications can provide the real-time information and data needed to monitor the process from start to finish. The real-time information can also help production managers identify problems before they cause larger issues leading to latency.

Keeps Manufacturers Ahead

It seems like before a new product gets introduced, the next one is already in the works. For manufacturing companies, it makes business more profitable, but it can also present challenges because of the rapid movement. Companies have turned to different MES solutions to help create shorter planning and implementation of new product production.

Staying ahead of New Product Introduction is critical for manufacturing companies. Be sure to contact us for more ways MES applications can help make your next newly introduced product a success.